Ooops...I've been outed by Ex-Navy!

Thanks for the comments.

We did get audio during the race and during all of the other track time I've recorded with the 2 R2 units. The video with the data overlay was done in TrackVision, which for some reason could not handle the audio. I'm sure it is a problem with the audio codec. For whatever reason, the DV files (or any files) I've exported from Final Cut Pro do not play well with the TrackVision software. I've tried everything short of outputting the FCP project to a DV tape and re-capturing on a Windows box.
A note of caution on recording: I had intermittant problems getting the system to STOP recording. This is a PROBLEM! Why? If the system is powered down while recording, whatever you've been recording will be LOST! I was able to work around the problem by triggering the "stop record" command several times repeatedly, but we are still looking into the source of the problem and a solution.
With regards to grabbing race comm, I wouldn't splice into the wiring harness to grab the signal. As great as grabbing video and audio is, the actual racing has to come first. I would not want to deal with extra connections or adding potential sources of problems to anything directly related to the race car or racing in general.
My work-around was to use an extra radio in the car. The radio should grab all communications and be a nice stand-alone system. The only thing you have to worry about is changing out the radio's output (headphone level) to line-level to feed the recording unit. You need a mini mic preamp, something like the
Beachtek DXA-10 should get the job done. There are probably cheaper options, but I haven't looked into any (yet). If you are looking for an all-in-one solution, and it sounds like you are, then you'll be feeding all of the mics into the mixer/preamp, as you'll want to adjust the radio levels separate from the external mics.
My system was designed around having options. The front camera recorder grabbed audio from a stereo microphone. The rear camera grabbed right-channel audio from an external mic, and left-channel audio from the race radio. This setup lets us watch each of the feeds full-screen without any editing, etc. It also allows us to edit the video and audio to our liking. For example, the picture-in-picture video samples currently on the site.
I continue to work on making the process as easy and idiot-proof as possible. Unfortunately, the incompatability of the TrackVision software is making us jump through hoops that shouldn't exist. Part of this is due to my cross-platform preference for editing, but I haven't had much luck even working 100% on the Windows side with StreamClip. For example, native Neuros files exported to DV, AVI, or any other StreamClip friendly formats also do not play well in TrackVision.
For the time being, I can come in from a race, connect the CF card to my laptop, and start watching the video immediately. This of course, is all non-linear. Jump to any time in the video, replay, fast forward, freeze frame, etc.
As you can see from the site above, the Neuros can capture some good quality video. I've downloaded episodes of "Lost" from the iTunes store, which are recorded at 320x240, and which look good full-screen on my 23" monitor. I have yet to watch it on TV, but there is a lot more to high-quality video than just resolution/pixel count! As they say, garbage in, garbage out. On that note, Apple just announced compatability with 640x480 video with iTunes/iPod video, which should be a significant increase in quality.
Wouldn't it be great to be able to have a season's worth of races (recorded on the R2, of course!) on your iPod? The TrackVision (or similar) overlay would be even better.
